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Hydraulic Sliding, Pushing / Skidding, Bar Jacking, Turntables & Load Transfer Systems

Hydra-Capsule Limited provides fully engineered hydraulic sliding, pushing (skidding), bar jacking, hydraulic turntable, Hillman roller, skidding track and PTFE load transfer systems for the controlled movement, rotation, lifting and precision positioning of heavy structures.

Our heavy-load movement solutions are designed for complex structural transfers, restricted-access environments, high-capacity installations and situations where crane lifting is impractical, unsafe or inefficient.

From bridge launches and modular installations to plant relocation and structural rotation, we deliver complete, safety-led systems tailored to each project’s structural, spatial and logistical requirements.

Hydraulic Sliding & Skidding Systems

Hydraulic skidding systems enable the controlled horizontal movement of extremely heavy loads across purpose-designed tracks using low-friction sliding interfaces and synchronized hydraulic cylinders.

System Components

Our skidding systems typically incorporate:

PTFE (Teflon) sliding pads

Polished stainless-steel skid tracks

Purpose-fabricated skidding beams

Double-acting hydraulic push/pull cylinders

Centralised hydraulic power packs

Real-time load and displacement monitoring

PTFE sliding interfaces significantly reduce friction, allowing large loads to be moved with controlled hydraulic force while maintaining stability and alignment.

Hydraulic sliding, skidding and launching system

Technical Capabilities

Movement of loads from tens to thousands of tonnes

Millimetre-level positioning accuracy

Straight-line and curved track configurations

Push or pull arrangements

Operation in confined or low-headroom environments

Typical Applications

Bridge deck installation and replacement

Modular building slide-in operations

Structural realignment

Heavy plant relocation

Offshore module transfer

Heavy-Duty Rollers, Skates & Low-Friction Load Movement

For projects requiring flexible, modular movement solutions, Hydra-Capsule Limited deploys Hillman rollers (machinery skates) and heavy-duty roller systems to facilitate safe and controlled load transfer.

Features

High-capacity steel roller assemblies

Multi-directional movement capability

Low rolling resistance

Compact installation footprint

Suitable for indoor and restricted environments

Hillman rollers

Hillman rollers are particularly effective for short-distance relocation, plant room movements, and staged positioning where fixed skid tracks may not be required.

Applications

Industrial machinery relocation

Transformer and generator movement

Plant installation

Controlled lateral repositioning

sliding, hillman rollers, launching

Skidding Tracks & PTFE Sliding Interfaces

Skidding tracks form the structural pathway for heavy load movement and are engineered to suit project-specific loading and alignment requirements.

Skidding Track Systems Include:

Fabricated steel track beams

Stainless steel sliding surfaces

Temporary grillage support structures

Load spreading mats or foundations

Anchored reaction frames

Hcj 125 with bracing and skidding track

PTFE Sliding Technology

PTFE (Polytetrafluoroethylene) sliding pads provide:

Extensive experience in complex projects – highways, railway and major infrastructure/demolition applications

Extremely low coefficient of friction

High compressive strength

Smooth, controlled movement

Reduced hydraulic force requirements

Reliable performance under high loads

The combination of stainless steel track plates and PTFE pads ensures consistent movement behaviour and predictable load transfer throughout the operation.

hydraulic jacking, bridge launching, PTFE pads sliding

Bar Jacking Systems

Bar jacking systems provide a highly controlled method of lifting, lowering or pulling heavy loads using threaded high-strength steel bars in combination with hollow hydraulic jacks.

Unlike conventional short-stroke jacks, bar jacking systems allow continuous or staged movement over significant distances while maintaining secure mechanical load holding.

System Components

Threaded high-tensile steel bars

Hollow hydraulic jacks

Anchorage and reaction frames

Mechanical locking collars

Synchronized hydraulic control units

Bar jacking

Key Benefits

Extensive experience in complex projects – highways, railway and major infrastructure/demolition applications

Continuous vertical lifting

High-capacity load control

Precise structural alignment

Safe bearing replacement operations

Reduced crane dependency

Applications

Bridge lifting and bearing replacement

Structural elevation works

Heavy component installation

Controlled structural lowering

Infrastructure adjustment projects

Hydraulic Turntable Systems

Hydraulic turntable systems are engineered to rotate heavy structures safely and precisely around a fixed pivot or rotational axis.

These systems are ideal where space constraints prevent traditional lifting or slewing operations.

System Configuration

Central pivot bearing or rotation hub

Circular or segmented skid track

Hydraulic push cylinders or drive units

Load distribution grillage

Rotational control and monitoring systems

Structures are rotated incrementally or continuously using synchronised hydraulic force, ensuring accurate angular positioning and controlled load distribution.

Applications

Bridge rotation over highways or rail corridors

Swing-in structural installations

Modular plant rotation

Urban infrastructure projects

Our team works closely with principal contractors, consulting engineers and site managers to ensure seamless integration into overall construction programmes.

hydraulic turntable, heavy lifting, moving and repositioning

Speak to Hydra-Capsule Limited

For projects requiring precision heavy-load movement, structural rotation, controlled lifting or complex repositioning, Hydra-Capsule Limited delivers engineered, reliable and fully managed hydraulic solutions.

Contact our team today to discuss your project requirements and arrange a technical consultation.

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